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Polaris Pulse Electrical System

Discussion in 'Full Size: 570, 900, 2013-2017' started by Fswan, Oct 23, 2017.

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  1. Dseldoc

    Dseldoc Tom Team SXS Nation

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    2016 Midsize

    Whenever I need a specialty connector, I visit my nearby Napa auto store. They surely have the 280. Haven't found anything they didn't have or couldn't get. Cheaper to build your own than buy from a dealer... they'll have the crimper too.
     
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  2. Seastacker

    Seastacker Carl Moderator

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    2013 Polaris Ranger 500 EFI Mid-Size

    VERY nice work guys! Im sure a lot of folks will find this very helpful and save a ton of money not having to buy the overpriced Polaris connectors!
     
  3. toolbox

    toolbox ANDY SXS Nation Rookie

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    I Know this product very well, ideally recommend Polaris new accessories to save a bunch of headaches, but for those who need help on adapting older, please take a look at the following distributors:

    Power & Signal
    Waytek Wire
    Mouser
    TTI

    I would recommend either 14 or 16 ga wire, see table below for correct seal size needed for various wire gages. These terminals crimp very easily, just be careful and remember you need to lightly crimp the seal into the second spot on the terminal to "seal" the connector. Dont forget to use the plug in unused cavities.

    Delphi 280 3 position Metripack System

    Connector: 12040977
    TPA (rear lock): 12045699

    upload_2017-12-22_10-26-25.png

    Good Luck, email with questions.
     
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  4. Jeff frost

    Jeff frost Jeff SXS Nation Rookie

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    2016 Polaris Ranger High Lifter

    Great reverse engineering...

    I have not started looking yet but anyone find a multipoint header?

    I would hate to spend $90.00 of my hard earned money for the Polaris version if we can find it elsewhere..

    Cheers
     
  5. Polska

    Polska Paul SXS Nation Rookie

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  6. Polska

    Polska Paul SXS Nation Rookie

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    Don't know if everyone found the pulse bar plugs. Extreme Metal Products sells an assembled pulse bar plug that's ready to use.

    Polaris Ranger Pulse Bar Plug

    State 8 Cycle in Medina, Ohio sells them. I saw one at their parts counter last week when I was there.
     
  7. Polska

    Polska Paul SXS Nation Rookie

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    Polaris Ranger Pulse Bar Plug
     

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